Kev Ntsuam Xyuas Ntawm Pulp Molding Forming Process Technologies

Feb 06, 2025 Tso lus

AGICO, nrog rau ntau xyoo ntawm kev paub hauv cov khoom siv pulp molding, muab kev lag luam - tsom mus rau cov ntsiab lus tseem ceeb ntawm cov txheej txheem tseem ceeb ntawm kev tsim cov txheej txheem - nqus cov khoom thiab slurry molding - npog cov cuab yeej siv, cov xwm txheej siv tau, thiab cov yam ntxwv tsim khoom siv rau kev lag luam siv.

egg-tray-machine

I. Vacuum Forming Process

 

Lub tshuab nqus tsev tsim yog cov cuab yeej tseem ceeb hauv kev tsim cov pulp molding, siv qhov tsis zoo siab rau adsorb fibers rau hauv cov duab. Khoom configurations sib txawv raws li kev xav tau ntau lawm.

 

1. Rotary Hom Machinery

 

 Tej kev siv: High-cov khoom siv ntim khoom xws li cov tais txiv hmab txiv ntoo, 4-sab/12-sab qe tais, cov tais noj hmo, thiab cov khob cawv txiv hmab.

 Yam ntxwv: Kev ua haujlwm tsis tu ncua ua kom ceev nrawm thiab ua haujlwm siab. Txawm li cas los xij, kev siv cuab yeej cuab tam yog qhov tseem ceeb, yuav tsum muaj siab - CNC machining precision nrog lub sij hawm ntev txhuas. Xav tau siab rigidity thiab meej pwm sib dhos, ua rau nws tsis haum rau cov khoom ntim khoom lag luam.

 AGICO Kev Pom Zoo: Pwm rau cov tshuab no feem ntau ua ke CNC milling thiab EDM los xyuas kom meej lub vijtsam permeability thiab kab noj hniav sib xws, ua kom ruaj khov siab -ceev demolding.

 

2. Tipping / Tilting Hom Tshuab

 

 Qhov chaw: Nruab nrab- nplai tsim cov khoom lag luam, xws li cov khoom siv hluav taws xob thiab cushioning rau cov khoom siv me me.

 Qhov tsis zoo: Kev ua haujlwm qis dua piv rau hom teb, tab sis muaj kev hloov pauv ntau dua. Pwm kuj vam khom rau CNC machining, uas muaj cov nqi peev. Haum rau qhov kev txiav txim ruaj khov ntim thiab cov qauv tsim khoom lag luam.

 

3. Reciprocating hom tshuab

 

 Qhov zoo tshaj plaws Scenarios: Tsis yog- txheem ntim khoom, me me -batch, ceev- kev txiav txim rov qab, xws li kev hloov kho cushioning rau cov khoom siv kho mob lossis khob iav.

 Qhov zoo: Cov qauv pwm yooj yim tso cai rau kev hloov kho yooj yim thiab kho tau ntau lawm. Zoo - haum rau kev tsim qauv thiab kev tsim khoom yooj yim.

 AGICO Note: Cov tshuab no xav tau kev hloov kho ntawm slurry suction parameters, tso siab rau cov txheej txheem kev txawj ntse kom sib npaug cov khoom grammage thiab lub zog.

Hu rau tam sim no

 

II. Slurry Moulding txheej txheem

 

Slurry molding yog ib qho kev ntsuas - kom muaj nuj nqis ua cov txheej txheem. Ib tug xam tus nqi ntawm slurry yog txhaj rau hauv ib tug kaw pwm kab noj hniav thiab dewatered los ntawm suction los tsim cov duab.

cup-tray-application

 
 

Cov khoom tsim nyog

Cov khoom lag luam uas muaj qhov tshwj xeeb ruaj khov, xws li cov tais diav ( tais, phaj, ntim). Tsawg tsim variability.

 
 
 

Kev Sib Tw

Yuav tsum tau muab xam kom meej thiab sib txuam ntawm slurry ntau npaum li cas thiab kab noj hniav suction, muab lub qhov rais nqaim txheej txheem. Tsis yog - txheem ntim kev lag luam, vim nws cov qauv sib txawv, tawm tsam nrog kev sib xws, yog li nws txwv tsis pub siv hauv daim teb no.

 
 
 

Kev txwv ntau lawm

Pwm feem ntau yog cam khwb cia txhuas lossis resin, haum rau kev txiav txim ntev -. Txawm li cas los xij, cov nqi rau cov khoom tsim kev hloov pauv yog siab.

 

III. Cov ntsiab lus tseem ceeb cuam tshuam thiab kev lag luam mob cov ntsiab lus

Tooling Kev nqis peev

Rotary thiab tipping hom pwm xav tau CNC machining, nrog cov sij hawm txhuas ntawm kwv yees li 4-8 lub lis piam, suav txog 30% -50% ntawm tag nrho cov cuab yeej siv peev.

Reciprocating hom pwm tuaj yeem siv laser- txiav thiab welded npo pwm, txo cov sij hawm txhuas mus rau 1-2 lub lis piam, haum rau cov lus teb sai.

Sib npaug Efficiency thiab Flexibility

Cov zis hom teb tuaj yeem ncav cuag 60-90 daim ib feeb, tab sis cov khoom hloov pauv tau siv sijhawm.

Reciprocating hom tso zis yog nyob ib ncig ntawm 10-20 daim ib feeb, tab sis kev hloov pwm tuaj yeem ua tiav nyob rau hauv 2 teev, haum rau ntau- ntau yam, cov khoom me me.

Khoom siv thiab txheej txheem Compatibility

Kev ntim khoom feem ntau siv cov khoom sib xyaw xws li cov ntaub ntawv pov tseg lossis xyoob ntoo. Fiber ratios thiab dewatering profiles yuav tsum tau kho raws li load- bearing thiab cushioning yuav tsum tau.

Cov khoom siv tais diav tsom rau cov zaub mov-qib dawb pulp, hais txog qhov smoothness thiab yooj yim ntawm demolding.

 

 

Hu rau tam sim no

 

IV. AGICO Kev Lag Luam Kev Pom Zoo

 

Xaiv cov txheej txheem molding yuav tsum muaj kev ntsuam xyuas tag nrho ntawm kev txiav txim ntim, khoom tsim kev ruaj ntseg, thiab lub sij hawm them nyiaj rov qab:

 

 High - ntim khoom txheem(piv txwv li, qe tais, txiv hmab txiv ntoo trays) yuav tsum ua ntej lub tshuab nqus tsev vacuum. Txawm hais tias muaj kev nqis peev ntau, qhov ntev - lub sij hawm ib -unit nqi zoo yog qhov tseem ceeb.

 

 Nruab nrab / me -batch industrial khoomyuav tsum xav txog tipping los yog reciprocating hom kom sib npaug cov cuab yeej nqi thiab ntau lawm yooj.

 

 Slurry molding tsuas yog pom zoorau cov teb tau zoo heev xws li cov tais diav; siv nrog ceev faj rau kev ntim khoom.

egg-tray-machine

Txoj kev lag luam tam sim no tau hloov mus rau cov khoom siv modular. AGICO integrates multi-stage adjustable slurry suction thiab pressure control systems into reciprocating machines to improve conformance for non-standard products. Hauv kev siv cov cuab yeej, peb tab tom tshawb nrhiav kev tsim khoom ntxiv (3D luam ntawv tshuaj ntsuam pwm) rau kev tsim qauv tsim kom luv sij hawm txhuas.


Pulp molding tsis yog ib qho - loj - haum- tag nrho cov tshuab. Lub tshuab nqus tsev tsim encompasses ntau txoj kev xws li teb, tipping, thiab reciprocating, thaum slurry molding yog txwv rau cov khoom txheem tshwj xeeb. Cov tuam txhab lag luam yuav tsum ua raws li lawv cov khoom siv los ntawm kev tshawb xyuas tob ntawm lawv cov khoom lag luam thiab cov qauv kev txiav txim, xav txog ob qho tib si cov txheej txheem kev sib txuas thiab kev tsim khoom agility.

 

AGICO pom zoo tias rau qhov tsis yog - tus qauv kev ntim khoom lag luam, kev siv lub tshuab nqus tsev reciprocating yog lub hauv paus ruaj khov, nrog rau kev hloov pauv mus rau cov ntaub ntawv hloov maj mam - tsav cov txheej txheem tswj kom tau raws li qhov xav tau kom nrawm nrawm thiab hloov kho siab.